Static Inverter Emergency Lighting Systems

Powersine static inverter emergency lighting systems are designed and built to give long and reliable service and feature a sophisticated microprocessor controlled system.

Most Powersine systems use natural convention for cooling but when fans are used they only operate in the emergency mode. The system is controlled so that other electro-mechanical components only operate at the optimum time, thereby reducing wear and stress to the unit.

Powersine systems have automatic test sequences programmed into them. When activated, the machine goes into emergency mode and supplies the load from the batteries. The emergency condition is timed to last exactly fifteen minutes, giving time to check for lamp failure.

Features
Microprocessor controlled
Phased controlled rectifier for reliability, ease of user and scalability
Constant current/Voltage charger
Temperature compensated float charge voltage
Sophisticated operation with battery life and reliability the main design objectives
Equalises the Voltage across the battery connector before closing
Low battery disconnect using a magnetically latched connector
Volt-free changeover contacts to drive remote common alarm
Two button operation for system shutdown
Sophisticated high-speed mains failure detection
Comprehensive monitoring and display
Audible alarm with manual reset
Dual independent power supplies with monitoring
Two button operation for test, initiated from the front panel
Rugged and reliable inverter
The System
Overview
SPEL static inverter systems are designed to supply power to an external lighting circuit. When the input mains supply is within specification, it is fed to the lighting circuit through the normally open contacts of the changeover contactor. If the input mains fails or goes outside preset parameters, the system automatically goes into emergency mode and the changeover operates, starting the inverter and supplies the lighting circuit with power through the normally closed contacts. The inverter derives it's power from the battery. When the mains supply returns to normal, the system automatically switches the inverter off and changes back to the normal mode supplying the load with mains power and recharging batteries.
Powersine systems are microprocessor controlled and have many monitoring and display functions. The display is via a front panel mounted PCB using LED's to indicate the status of the system. Alarm conditions are accompanied by an audible alarm with a manual reset. Larger systems have a digital meter reading the battery Voltage and the charge/discharge current. System shut-down can be operated via the front panel
Powersine systems are housed within sturdy cabinets fabricated from epoxy powder coated 1.6mm sheet steel. Access is gained via a lockable hinged door at the front of the cabinet entries located in the form of an un-drilled gland plate at the top of the cabinet
 
Mode of Operation
Under normal operation the incoming mains supply is fed through MCB's or fuses. One feeds to the normally open contacts of the changeover contactor with the other to the charger transformer. During normal operation the contactor coil is energised by the mains supply through normally closed relay contacts on the control board. The control overrides the supply to the contactor coil to prevent chatter and to control the changeover to minimise arching.
 
When the control board is powered up by the charger, the system starts and after equalising the Voltage across the battery contactor the coil is pulsed, closing the contacts and connecting the battery. The control board derives it's power from a winding on the charger transformer and/or a dual DC to DC converter running from the battery supply. The output of each of the DC to DC converters is monitored by the control board which gives an audible and visual alarm if a failure occurs, providing a very reliable power supply for the system control. The control board shuts the charger down every four hours for twenty seconds to check that the battery connections, contactor and fuses are all operating correctly.
 
When the mains supply fails or operates outside of the preset specification, the system will enter emergency mode. The changeover contactor operates to it's normally closed position, the inverter will start and the load is supplied with AC power derived from the batteries. When the mains supply regains healthy status, the Powersine system returns to its normal mode of supplying the load with AC power from the input supply. During this process, the charger is energised and recharges the battery.
 
Battery Charger
The Powersine 8/16 bit micro controller uses a sophisticated program and controls the battery charger and monitors the many parameters. The charger starts into a discharged battery by supplying current up to the preset maximum limit. As the battery becomes charged, the stage one Voltage is reached and the current starts to reduce. When the current reduces to a third of it's maximum, the charger switches to float voltage. As the electrochemical activity in the battery increases with rising temperatures and decreases when the temperature falls, the float charge Voltage is temperature compensated. This protects the battery from over or under charging but ensures the battery is 100% charged for emergency conditions and therefore substantially increases the service life of the battery.
 
Shutdown Procedure
For safety reasons, the shutdown of the Powersine system is conducted via the front panel. After switching the mains supply off, two red-shutdown buttons located on the front display panel are pressed simultaneously and held down for two seconds. The battery contactor will operate and the output will shutdown. The mains supply must be switched back on to restart the system.
 
Air Inlet/Outlet
It is important that the Powersine system is positioned so that there is a minimum clearance of 100mm around the air inlet and outlet to prevent the system from overheating, which could lead to a system malfunction.
 
Protection
Sophisticated electronic control circuit breakers or fuses are used to protect the Powersine system.
 
Maintenance
The Powersine static inverter system should be maintained in accordance with applicable National and International standards. The systems should be isolated from both of the incoming power supplies before any maintenance work is carried out.
 
System Specification
Electrical
Input: Voltage 230Vac
  Frequency 50Hz
  Phases 1Ø+ N
  Current 88 Amps
Output: Voltage 230Vac
  Phases 1Ø+ N
  Power 10000VA
  Category Maintained
Battery: Type Valve Regulated Sealed Lead Acid
  Voltage 108Vdc Nominal
  Cells in Series 54
  Current 125 Amps
  Design Life 10 Years
  Autonomy 3 Hours
 
Type: Thyristor controlled bridge rectifier with freewheel diodes, constant current-constant Voltage
Filter: Critical inductance choke
 
Battery Charger
Output: Stage 1 Voltage 129.5Vdc Approximately at 20°C
  Current 25 Amps
  Float Voltage 122.04Vdc at 20°C
Temperature Compensation -0.003Vdc per °C per cell above 20°C
    +0.003Vdc per °C per cell above 20°C
 
Enclosures
Machine: 1400mm Height x 800mm Width x 400mm Depth
Batteries: 1750mm Height x 700mm Width x 700mm Depth
Material: Sheet Steel with welded square section
Access: Single lockable hinged front door
Finish: Thermosetting Polyester Epoxy powder coated
Colour: RAL7032
 
Environmental
Ingress Protection: IP21
Cooling: Fan Assisted
Operating Temp: 0°C to 40°C
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